Hydro-Brake® Drop testing extends design range and confirms odor reduction

Testing the Hydro-Brake® Drop at Bo'ness wastewater treatment works has allowed us to expand the design range and demonstrate its effectiveness at managing hydrogen sulfide concentrations.

We tested the Hydro-Brake® Drop flow control in Scotland at Bo’ness wastewater treatment works, one of the Development Centres operated by Scottish Water Horizons. The work involved installing the Hydro-Brake® Drop on site to allow testing under real flow conditions within a safe environment. The result of the trial has allowed us to expand the equipment’s design range and demonstrate its effectiveness at managing hydrogen sulfide concentrations in the flow.

The challenge

We needed to validate existing design assumptions and to explore the potential for extending the design range of the Hydro-Brake® Drop.

The three main objectives of the study were:

  1. To assess the rate of air entrainment over the various operating modes of the Hydro-Brake® Drop flow control, in order to accurately predict system pneumatics
  2. To quantify the oxygenation potential of the Hydro-Brake® Drop flow control system and its impact on hydrogen sulfide levels
  3. To evaluate new inlet configurations in order to expand the range of scenarios in which the Hydro-Brake® Drop flow control may be applied

In order to answer these questions the best option was to test the Hydro-Brake® Drop flow control under real-world conditions in a safe and controllable environment.

Testing

The Bo’ness Development Centre in Bo’ness, Scotland provided operating conditions that met the test criteria. Early investigations showed that the quality and quantity of the inflow to site was suitable to be able to test the Hydro-Brake® Drop flow control and deliver industrially relevant results.

In order to be able to demonstrate and investigate the attributes of the Hydro-Brake® Drop flow control the system needed to be run for a for extended durations over a wide range of flows, up to and exceeding the design flow of the system.

The system also needed to be continually monitored over the testing period to provide the data to substantiate performance claims and design revisions.

Support from Scottish Water Horizons

Scottish Water Horizons provided access to Bo’ness Development Centre, liaising with site operatives to ensure that the equipment could be trialed in a suitable location on site.

Prior to arrival at site, Scottish Water Horizons assisted us with all pre-trial requirements and conducted a thorough Health & Safety review to ensure that all risks were identified and mitigated or managed appropriately.

Once operational, Scottish Water Horizons regularly engaged with us to ensure that the trial requirements were being met on site.

Bo’ness Development Centre

Bo’ness Development Centre is situated within the live Bo’ness wastewater treatment works and offers a dynamic testing environment for new products and processes. Using dedicated areas of the site, external users can access the Development Centre in order to test and demonstrate their product under live conditions.

In order to meet the trial requirements, we situated our trial at the Bo’ness wastewater inlet works in order to draw off the required volume of wastewater to pass through the product. 

The trial included the requirement for a scaffold at the inlet works in order to obtain the requirement to drop wastewater from height through the product. By engaging with site operations and Scottish Water Horizons, the most optimal location on site was agreed to ensure the success of the trial.

Test results

The Hydro-Brake® Drop flow control system was set up and tested at Bo’ness during June 2016. Two instrumentation systems attached to the test rig monitored its performance for over 70 hours of testing and provided data validation for the readings collected.

For the configurations and flow rates tested the Hydro-Brake® Drop flow control was shown to significantly aerate the flow passing through it.

Dissolved oxygen concentration in the flow was increased by between 200-400%.

The rate of air entrainment was shown to be predictable and consistent over the whole range of configurations and flow conditions tested. This confirmed that the different configurations performed as predicted and allowed further extension of the applications for which the Hydro-Brake® Drop flow control can be designed.

"Hydrogen sulfide and odour are a concern cited by many of our customers. With the help of Scottish Water and the Hydro Nation Water Innovation Service we have been able to conduct real-world testing that confirms that the Hydro-Brake® Drop consistently increases dissolved oxygen concentrations by up to 400% - which will counteract hydrogen sulfide and reduce associated odor issues. In addition, this testing has allowed us to expand the working range of the product, meaning that we can apply it to a broader range of water management applications."

- Dr Daniel Jarman, Hydro International Technology Manager

 


Further information

Scottish Water Horizons Development Centres

Scottish Water Horizons, a wholly owned commercial subsidiary of the publicly owned water utility, has created Scotland’s first ever full scale water and waste water test facilities. Funded by a £1.6m ($2.06m) grant from the Scottish Government, the company has developed two facilities that enable users to test technologies in a safe and dedicated environment. Gorthleck Development Centre, near Inverness, provides users the opportunity to trial equipment and processes on a water treatment asset. The site is no longer on the distribution network and therefore offers a low risk environment for trialing new products and processes for water treatment.

Bo’ness Development Centre, near Falkirk, Scotland, is a wastewater treatment works which Scottish Water Horizons have adapted to enable testing of a wide range of technologies. The center provides a flexible environment for trialing new equipment on an operational scale. Users of Bo’ness Development Centre can benefit from having access to feeds of live waste water from three different stages in the treatment process as well as having access to a further dedicated test area at the inlet to the treatment works.  Bo’ness Development Centre holds a Waste Management Licence which increases the flexibility of the centre.

Learn more: Scottish Water Horizons Development Centre 

The Hydro Nation Water Innovation Service

The Hydro Nation Water Innovation Service (HNWIS), established by the Scottish Government through Scottish Enterprise and Highlands and Islands Enterprise, identifies innovative companies, particularly SMEs, and supports them along the innovation path from concept to commercialization. The partnership, HNWIS, of AECOM, WRc and UK Water Ltd are delivering a three-year program.

Learn more: Hydro National Water Innovation Service  

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